The Differences between Precision Tooling and Super Precision Tooling
Customer expectation, the desire for increased customization, growing costs, the need to increase efficiency, and shorter lead times all play a role in making component production ever more complex.Get more news about precision tooling,you can vist our website!
A recent addition to this list of considerations is the requirement to produce workpieces and parts to a level of detail and accuracy not typically achievable with conventional lathes or turning equipment in a cost-effective manner.
The bearings sector, along with vertical industries, including transportation and aerospace, are seeing the emergence of new, more efficient product designs that require complex components with extremely tight tolerances.
Workpiece accuracy is an essential factor in meeting crucial equipment design standards, along with ensuring peak performance of the final product. The need for extremely accurate workpieces can challenge the machine tool capabilities of some providers.
Process automation involving modern CNC machining capabilities has enabled manufacturers to deliver a range of products, from prototypes to finished fabricated parts, with greater precision and in a shorter period of time.
New workpiece requirements involving exceptionally tight tolerances could be beyond the present capacities of CNC machine tooling equipment.
As a result, manufacturers must explore approaches to repeatedly and consistently produce parts that meet customers’ exacting tolerances. While grinding machines may attain the accuracy and precision expected by customers, it is a time-consuming, costly process that results in challenging grinding by-products.
Changes in technology allow turning to achieve a comparable level of accuracy to grinding, but more quickly and cost-effectively. This has allowed manufacturers to reconsider their method of production, re-evaluating what have been historically regarded as ‘normal’ abilities for turning centers and lathes.Customers expect parts to meet their engineering specifications consistently and repeatedly. Manufacturers need to utilize what are known as super-precise turning centers to create complex workpieces that attain meticulously precise detail and form tolerances in an efficient and uniform manner.
These super-precise turning centers combine best practice design with hardware and software that is integrated into a production machine tool capable of delivering precise results with minimum person hours on a consistent basis.
Ideal for intricate items with a high level of detail, super precise turning centers not only allow for delicate part handling but also for components to be finished in a single setup.
Their ability to work with a range of materials, combined with the option to pre-configure them to manufacture complex parts, means they can offer high repeatability, accuracy and extraordinary finish quality in an effective manner. They can also ensure there is no variation between production runs regardless of time scales involved.